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Slim banner: bold '40% Shipping Cost Reduction' headline over a subtle logistics background.

Case Study: How a Food Brand Cut Shipping Costs by 40%

A switch from rigid tubs to stand-up pouches transformed logistics, shelf presence, and brand image.

ESTIMATE MY PROJECT COST

Background

A premium snack food company packaged its products in rigid tubs—sturdy but heavy and space-inefficient. See why pouches won in the broader benefits guide.

Before photo: bulky rigid tubs on a pallet with excess void space and stretch wrap.
After photo: branded stand-up pouches organized tightly in shippers, neat pallets with improved cube.

The Switch

The brand transitioned to custom-printed stand-up pouches with a resealable zipper and high-barrier film for freshness and durability.

Results

  • 40% Reduction in Shipping Costs – Lighter weight and better pallet utilization.
  • 25% More Shelf Facings – Slimmer format allowed more units per shelf.
  • Improved Brand Image – Matte finish and vibrant graphics increased appeal.
  • Faster Production – Eliminated tub labeling step, reducing labor hours.

For category-wide benchmarks, compare formats in our pouch vs. rigid comparison.

Before-and-after montage with overlaid metrics: -40% shipping cost, +25% facings, improved brand score.
Retail aisle photo featuring clean rows of pouches with consistent facings and strong color blocking.

Retail Impact

Buyers responded with additional facings and improved placement. The slimmer footprint also accelerated restocking and planogram flexibility.

Could You Replicate These Results?

We’ll model cost and logistics impacts for your SKUs and lanes, then suggest materials and fitments.

ESTIMATE MY PROJECT COST

Or step back to format fundamentals in the pillar overview.

Whiteboard with supply chain map and KPI targets circled, next to a sample pouch and shipper.