Why Identify Risks Upfront?
Flexible packaging delivers measurable gains when executed well. Get the big picture in the 85% Less Plastic pillar, then use this checklist to de-risk your launch.
Flexible Packaging Risks: Common Challenges and How to Avoid Them
Plan your transition smartly—tackle recycling access, barrier specs, perception, supplier vetting, and compliance before you scale.
ESTIMATE MY PROJECT COST
1. Recycling Infrastructure Gaps
Label clearly, provide drop-off options, and avoid unsubstantiated claims. Consider How2Recycle guidance where applicable.
2. Material Integrity for Certain Products
High-acid, oily, or sharp-edged goods may require specialized barrier and seal recipes. Validate through distribution and shelf-life testing.
3. Perception Challenges
Invest in premium finishes and clear sustainability messaging to prevent “cheap” assumptions and improve shopper confidence.
4–5. Supplier Vetting & Regulatory Compliance
- Require certifications (e.g., ISO, BRC, FDA where applicable) and written QA/QC.
- Validate claims (compostable/recyclable) and food-contact safety for all markets served.
Why Risks Matter Financially
Returns, fines, and delays quickly erode savings. Pilot runs and realistic testing protect margins.