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Slim banner montage of before-and-after product shots showing rigid to flexible transitions with metric callouts.

Flexible Packaging Case Studies: Real-World Cost & Sustainability Wins

See how brands cut plastic, reduced freight, and improved sell-through with modern pouches.

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Proof Beats Promises

Results matter. For the framework behind these outcomes, read the 85% Less Plastic pillar.

Case study wall with printed dashboards and photography, showing KPIs for plastic reduction, freight, and sales lift.
Premium skincare refill pouches beside a rigid pump bottle labeled 'before'; overlay text: ~80% less plastic, +12% repeat purchases.

Natural Skincare – Refill Program

Refill pouches delivered ~80% plastic reduction and +12% repeat purchases, while preserving premium brand cues through finishes and structure.

Specialty Coffee – Compostable Films

Compostable high-barrier pouches reduced landfill waste by ~70% and unlocked premium grocery placement with QR-enabled education.

Coffee pouches with compostable badges and a QR code linking to instructions; retail shelf backdrop.
Pet food stand-up pouches with slider zippers and freshness claims; overlay metric: -40% return rate.

Pet Food – Reseal & Freshness

Slider zippers improved perceived freshness and cut returns by 40%, raising subscription retention.

Retailer Feedback

  • Smaller footprint enabled more facings per shelf.
  • Faster restocking, increased SKU variety.
Planogram view showing more facings enabled by flexible packaging; gondola shelf diagram.
Outcome dashboard summarizing cost per unit shipped, CO2e reduction, and shelf density improvements.

Cost & Growth Outcomes

Brands saw lower production and freight costs, stronger shelf presence, and higher sell-through—proof that sustainability and performance can align.