Unit Price Isn’t the Whole Story
Flexible vs. rigid isn’t just cents-per-unit—it’s materials, freight, storage, and damage. For the full sustainability and cost context, review the 85% Less Plastic pillar guide.
Cost & Price Advantages of Flexible Packaging vs. Rigid Packaging
Go beyond unit price. See how 85% less plastic, flatter shipping, and smarter storage reshape your total cost of ownership.
ESTIMATE MY PROJECT COST
1. Lower Material Usage
- Up to 85% less plastic per unit than rigid formats.
- Insulates your cost structure from resin volatility and EPR fees.
See how this ties into sustainability in the pillar overview.
2. Freight Savings
Flat-packed pouches can reduce shipping volume by ~70%, cutting freight and carbon. Ocean/air options become more favorable with lower dimensional weight.
3. Storage Efficiency
One pallet of unfilled pouches can replace 10+ pallets of rigid. That’s less rent, better pick paths, and more inventory flexibility.
4. Reduced Damage Returns
Flexible formats tolerate impact better, lowering returns and waste from transit damage.
5. Printing & Design Agility
Digital options allow small runs without plates, supporting seasonal campaigns and SKU tests with less risk of overstock.
