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How Much Do Stand-Up Pouches Cost? Complete Pricing Breakdown

Stand-up pouch pricing depends on materials, size, printing, features, order volume, and shipping—plus hidden fees. This guide breaks it all down so you can estimate real landed cost.

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Introduction: Don’t Let “Price Per Pouch” Fool You

If you’ve searched “how much do stand-up pouches cost,” you’ve seen vague ranges. The truth: the number shifts with film structure, printing, features, volume, and freight—plus fees that don’t show up in the per-unit headline. Use this guide to map the levers and prevent surprises.

The Big Picture: What Affects Stand-Up Pouch Pricing?

FactorDescription
Material TypeFilm structure, barrier protection, recyclability
Size & ShapeLarger or custom die-cuts cost more
Print TypeDigital, flexographic, rotogravure
Design ComplexityColor count, gradients, photo-quality images
Special FeaturesZippers, spouts, hang holes, valves, finishes
Order VolumeScale reduces unit cost significantly
Shipping MethodAir vs. ocean, FOB vs. delivered pricing
Seven-tile infographic labeling materials, size, printing, design, features, volume, shipping; minimalist style.
Cross-section diagram of multilayer films labeled PET/LLDPE, PET/ALU/PE, kraft laminate, recyclable, compostable.

1. Material Type Matters More Than You Think

  • PET/LLDPE — standard for snacks/powders
  • PET/ALU/PE — high barrier for coffee/sauces
  • Kraft Laminates — natural look, moderate barrier
  • Compostable/Recyclable Films — eco options, often 15–30% higher

Rule: more protection or sustainability usually means more cost. Choose based on shelf life and brand story.

2. Pouch Size & Fill Volume

Larger pouches use more film and can change setup, plates, and freight. Right-size to your net contents to avoid paying for air.

Side-by-side 4oz and 16oz pouch silhouettes with measurement callouts for width, height, bottom gusset.
Comparison chart for digital, flexo, gravure with setup and run cost indicators.

3. Printing Type & Design Complexity

Print TypeBest ForSetupUnit Cost (Low Vol.)
Digital<5K units, many SKUsLowHigher per unit
Flexo10K–50KModerate (plates)Mid-range
Gravure50K+ volumeHigh (cylinders)Lowest per unit

More colors and photo-quality gradients add cost, especially outside digital.

4. Features Add Function… and Cost   |   5. Minimum Order Quantities

FeatureEstimated Add-On (Per Unit)
Zipper$0.02–$0.05
Spout$0.07–$0.20
Hang Hole$0.01–$0.02
Valve$0.05–$0.10
  • Digital MOQ: 500–1,000
  • Flexo/Gravure MOQ: 5,000–10,000+
Icons for zipper, spout, hang hole, valve alongside a descending price curve across quantity brackets.
Split screen of a U.S. factory and an ocean container ship with arrows indicating lead time vs unit cost tradeoffs.

6. Shipping & Delivery Method

  • Domestic production: faster turnaround, lower freight, higher unit price
  • Asia (China/Vietnam/India): lower unit price, longer lead time—freight risk if unmanaged

Air is faster but expensive; ocean is cheaper but slower. Work with partners who manage QC and logistics end-to-end.

Real Pricing Ranges (Typical)

Order SizePouch SpecAvg Cost Per Unit
1,0006"×9", 3-side seal, digital$0.55–$1.00
5,0006"×9" with zipper, flexo$0.25–$0.50
25,000+Gravure, high barrier, spout$0.18–$0.40

Use our calculator for real-time estimates by spec and quantity.

Bar chart illustrating price ranges at 1K, 5K, and 25K+ quantities.
Receipt close-up listing setup, plates/cylinders, tooling, freight, duties/tariffs, insurance, drayage.

Hidden Costs to Watch Out For

  • Mold/tooling fees
  • Setup charges; plate or cylinder fees
  • Freight surcharges, drayage, last-mile
  • Duties/tariffs (imports)
  • Currency and insurance

Final Thoughts: Price Is a Strategy

Don’t chase the cheapest headline. Align film, features, print, and sourcing to protect margins and the product experience.

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