Best Practices to Maximize Efficiency with Flexible Liquid Pouches

Design for Pallet & Case Density

Right-size height, width, and gusset to maximize units per layer and per pallet. Model case packs to minimize void and corrugate while maintaining protection.

For the cost rationale, see the cost breakdown and the pillar.

Engineer Films & Seals

Match laminates to viscosity, acidity, and shelf-life targets; dial in seal dwell and temperature via burst/leak testing before scaling.

Trial Early, Automate Wisely

Run small-batch trials to validate fill speeds and seal integrity. Where throughput justifies, integrate automation to reduce labor and error rates.

Sustainability by Design

Prefer mono-material structures when feasible; add unambiguous disposal and recycling guidance to build trust and participation.

Prove It with KPIs

Track unit cost, OEE, scrap/leak rate, units per pallet, and CO₂ per case. Share improvements with retail and ops teams to reinforce adoption.