---
title: Common Stand-Up Pouch Ordering Mistakes | How to Avoid Costly Flexible Packaging Errors
description: Avoid the top mistakes brands and distributors make when ordering stand-up pouches. Learn how to get it right—from sizing to materials, print files, and more.
---

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![Frustrated designer looking at defective stand-up pouches with tears, misaligned prints, and wrong sizes. If there are realistic pouches in the image the pouches should have some design elements as though you might find them in a grocery store. Use the fictitious company Mind+Body as the brand and label the products with real products that would be packaged in the pouches. Do not use Lorem Ipsum copy in the graphic.](https://www.standuppouches.net/hubfs/2025-pillar-page-images/ordering-mistakes-hero.jpg)

# Most Common Mistakes When Ordering Stand-Up Pouches (And How to Avoid Them)

Avoid costly errors—wrong sizes, bad artwork, and material mismatches—by following our proven checklist and using the right tools.

[ ESTIMATE MY PROJECT COST ](https://www.standuppouches.net/packaging-project-estimator?hsLang=en-us)

![Illustration comparing product weight versus pouch volume, with a 3 oz tray next to different pouch sizes.](https://www.standuppouches.net/hubfs/2025-pillar-page-images/ordering-size-mistakes-section-1.jpg)

## Mistake #1: Ordering the Wrong Size

“3 oz” refers to weight, not pouch capacity. Powders, liquids, and solids all need different volumes. Always test real samples with your product.

## Mistake #2: Non-Production-Ready Art Files

- RGB instead of CMYK
- Fonts not outlined
- Missing dieline layers

[Download Our Artwork Submission Guide →](https://www.standuppouches.net?hsLang=en-us)

![Screenshot of an Illustrator file missing dielines and using RGB colors.](https://www.standuppouches.net/hubfs/2025-pillar-page-images/ordering-artwork-mistakes-section-2.jpg)

![Comparison of oily product leaking through low-barrier film versus intact high-barrier pouch.](https://www.standuppouches.net/hubfs/2025-pillar-page-images/ordering-material-mistakes-section-3.jpg)

## Mistake #3: Choosing the Wrong Material

Oily or wet products need high barrier films. Natural products need oxygen protection. Always match barrier level to product needs.

## Mistake #4: Ignoring MOQ & Lead Time

Digital printing is fast for small runs; rotogravure is cheaper at scale but slower. Use our calculator to align your quantity with the right print method.

[Compare Digital vs Rotogravure →](https://www.standuppouches.net?hsLang=en-us)

![Graphic timeline showing stock lead times of 1–3 days and custom digital vs rotogravure timelines.](https://www.standuppouches.net/hubfs/2025-pillar-page-images/ordering-moq-leadtime-section-4.jpg)

![Diagram showing correct and incorrect zipper and valve placement on a pouch dieline.](https://www.standuppouches.net/hubfs/2025-pillar-page-images/ordering-addon-mistakes-section-5.jpg)

## Mistake #5: Misplaced Zippers, Valves, or Spouts

Incorrect placement can delay co-packers and spoil products. Confirm exact measurements and mark them on your dieline.

## Mistake #6: Forgetting FDA Labeling Rules

- Missing net weight
- No nutrition panel
- Barcode placeholder missing

[Check FDA Labeling Guidelines →](https://www.standuppouches.net?hsLang=en-us)

![Close-up of a pouch back panel showing missing net weight and nutrition facts.](https://www.standuppouches.net/hubfs/2025-pillar-page-images/ordering-fda-mistakes-section-6.jpg)

![Designer reviewing digital proof on screen and physical pouch sample side-by-side.](https://www.standuppouches.net/hubfs/2025-pillar-page-images/ordering-proofing-mistakes-section-7.jpg)

## Mistake #7: Skipping the Proofing Process

Always request digital and physical proofs for large runs. Have multiple stakeholders review to catch errors before production.

[Stand UP Pouches Buyer's Guide](https://www.standuppouches.net/the-complete-guide-to-buying-stand-up-pouches-for-your-business?hsLang=en-us)