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Slim banner with collage of aseptic coffee, juice, soup, and nutrition cartons.

Aseptic Packaging Case Studies

Real-world results: shelf life extended, freight reduced, cold chain eliminated, and margins improved.

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Retail display of aseptic-packaged coffee, juice, soup, and nutrition drinks.

Proof in the Numbers

Nothing proves aseptic’s value better than real-world results. Brands across beverages, soups, and nutrition are cutting costs, improving logistics, and reducing waste by switching from traditional containers to aseptic formats. For a comprehensive overview of the advantages, see the main advantages page.

Consistent Cost Reduction

  • 30–50% lower packaging material costs
  • Up to 60% lighter shipments
  • Fewer pallets and lower warehousing expenses
  • Higher margins via reduced waste and improved efficiency

See how these savings accumulate on the cost advantages page.

Side-by-side storage comparison: aseptic cartons on ambient shelf vs traditional products in refrigeration.
Operator conducting quality checks on an aseptic filling line to ensure sterile performance.

Early Challenges, Fast Wins

Transitions require line adjustments, sealing optimization, and film selection. Teams that invest in support quickly overcome these hurdles. Learn risk mitigation on problems & risks.

Outcome Comparison

Metric Aseptic Packaging Traditional Packaging
Material Cost30–50% lowerHigh resin/rigid cost
Shipping WeightUp to 60% lighterHeavy & bulky
StorageAmbient, flat/stackableRefrigerated or rigid space
SustainabilityLower emissionsHigher waste output
Brand PerceptionModern, eco-friendlyConventional
Infographic summarizing performance improvements of aseptic vs traditional packaging.
Cold brew coffee aseptic cartons displayed prominently on a store shelf.

Cold Brew Coffee: 9-Month Shelf Life

  • Shelf life: 60 days → 9 months
  • Shipping weight: 65% reduction
  • Freight costs: 18% reduction
  • Sales growth: 40% in one year

See more results and categories on the aseptic case studies page and the advantages pillar.

Industries Seeing Success

  • Beverages: coffee, juice, smoothies, plant milks
  • Soups & sauces: ambient storage reduces spoilage
  • Nutritional drinks: protects sensitive ingredients
  • Baby food & purees: lightweight, portable formats
See All Advantages
Assorted aseptic packages across beverages, soups, and nutritional products.
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