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Rotogravure Printing Requirements
We print edge to edge, so if
you have a 6 x 9.5 x 3.25 Stand Up Pouch...your workable
space (or real estate) is 6 x 9.5 on the front or face
of the pouch and 6 x 9.5 on the back.
The Bottom Gusset can be printed but NOT registered
print (like a Bar Code)...we recommend keeping the
bottom gusset a solid color, or clear.
Finally...make sure you have a 2mm border on the left
and right margins of your pouch (front and back) of a
consistent color. We run these on high speed lines and
the pouch film will want to drift ever so
slightly...trying to match up a print "to the very edge"
is impossible for anyone. Having the 2mm (which is very
small) will give us just enough room to make sure your
printing looks awesome every time (just a little trick
we learned over our 25 years). CLICK
HERE
Info:
The following specification has
been designed to assist with rotogravure printing
prepress
and to minimize time
loss/additional costing.
- Printing process: -
rotogravure. Maximum 8 colours, including over
lacquers, coatings etc.
- Print tolerances. – 0.1mm to 0.2mm spreads and tucks.
i.e. to counteract shift due to print process or materials.
Avoid using two or more colors to form too thin or small text, dots, lines, dashes, etc
- Leave clear track for
registration mark.
- Barcode: reduce to 85% as a
minimum scale.
- One Rule Of Thumb:
Provide 2mm on the left and right borders of a
consistent color…this could be a color from your
artwork, clear, white, whatever. We run these on
extremely high speed lines and the printing will want
to “shift” ever so slightly. Having this consistent
2mm border allows us the ability to make sure the printing looks sharp
every time.
- True color indicators/color
standards, must be supplied (PMS number or color
sample).
- Artwork to be supplied as: (1)Adobe Illustrator : _.ai/_.eps + (2)Adobe
Photoshop : _.psd
(1) Adobe Illustrator : _.ai/_.eps (or FREEHAND, CorelDraw, etc.)
a) Create sophisticated vector graphics and text in
Illustrator.
b) Place the Photoshop images(.psd, .eps, .tif, .bmp,
etc) in Illustrator (links).
c) Create outlines for all text objects in
Illustrator.
(2) Adobe Photoshop : _.psd
a) Create and enhance images in Photoshop.
b) Create layers in any image and manage them in
Photoshop.
c) Place the Photoshop images (.psd, .eps, .tif, .bmp,
etc) in Illustrator (links).
d) Please attach all the _.psd files with all layers
created in Photoshop.
Do Not Flatten Images (Keep All Original Layers) & Save
as a _.psd file.
(Even if you have placed the images in Illustrator and save as a _.ai
file)
e) The _.psd files with all layers are very important
to rotogravure printing prepress.
f) The resolution of photographic image files must be
no less than 350dpi.
g) Create the images with CMYK channels (RGB channels
are not good for separation.) h)
Create the SPOT COLOR channels with PMS No. if you
would like to use PMS colors.
-
Identify & show coverage of each color, specially the
“PMS colors”, “white color” &“transparent”.
- We can provide an FTP site to
upload your artwork. NOTE: If you like, you can send a CD of your artwork for comparison. Using the FTP site is much quicker..
NOTE: We will
provide an Electronic Proof back of your artwork…showing
the dimensions, gussets, ziplocks, tear notches, and any
other feature you requested. This Electronic Proof will
also call out the particular PMS colors you
requested…and/or list CMYK colors as well.
NOTE: If you want
a Hard Paper Proof…where we take your artwork and print
a full scale version and send that to you for
approval…we can do this. It does take some time…1 week
or so for the large paper and Air shipping…and it does
add expense (depending on how elaborate the printing
is). This is up to
you.
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